Article
Open Access
Effect of steam flow rate on biological sludge gasification
School of Chemical Engineering, National Technical University of Athens, 9 Heroon Polytechniou Str, Zografou 15780, Greece
Abstract

One of the major environmental issues in industrialized countries is the sustainable disposal of the biological sludge that is daily produced in wastewater treatment plants. This sludge contains a significant amount of non-biodegradable carbon which cannot be utilized in anaerobic digestion. This work explored the feasibility of the thermal decomposition of biological sludge in a steam rich environment and investigated the effect of the steam flow rate on the efficiency of the process. The sludge moisture can be used to replace the water added by the steam reducing the energy consumption of the process. A series of experiments were carried out for the same amount of dried biological sludge at 800 °C under three steam flow rates 4, 9, 16 mL·h-1 in a bench scale semi-batch unit. The gas produced under 9 mL·h-1 steam flow rate by sludge gasification had the highest H2 concentration (63.4%), while the highest concentrations of CH4 and CO were observed in the gas product of sludge gasification under 4 mL·h-1. According to carbon mass balances, the sludge carbon was effectively converted into gas products. It was also proved that the water gas shift reaction was promoted at lower temperatures as the steam flow rate increased. In conclusion, the findings highlight the significant influence of steam flow rate on the quality and quantity of gas obtained from biological sludge gasification. This study suggested a relative simple experimental procedure which can be utilized to determine the best suitable moisture content of the raw material.

Keywords

biological sludge; gasification; stream flow rate; syngas

Preview
References
  • [1]Duarte ECNF, Martins MBO, Trindade CP, Ribeiro I. Sludge management systems for urban wastewater treatment plants – A tool for the decision makers. Water Pract Technol. 2008, 3(1): wpt2008005. https://doi.org/10.2166/wpt.2008.005
  • [2]Fytili D, Zabaniotou A. Utilization of sewage sludge in EU application of old and new methods—A review. Renew. Sustain. Energy Rev. 2008, 12(1):116–140. https://doi.org/10.1016/j.rser.2006.05.014
  • [3]Rangabhashiyam S, Lins PVS, Oliveira LMT, Sepulveda P, Ighalo JO, et al. Sewage sludge-derived biochar for the adsorptive removal of wastewater pollutants: A critical review. Environ. Pollut. 2022, 293:118581. https://doi.org/10.1016/j.envpol.2021.118581
  • [4]Kacprzak M, Neczaj E, Fijałkowski K, Grobelak A, Grosser A, et al. Sewage sludge disposal strategies for sustainable development. Environ Res. 2017, 156:39–46. https://doi.org/10.1016/j.envres.2017.03.010
  • [5]Tyagi VK, Lo SL. Sludge: A waste or renewable source for energy and resources recovery? Renew. Sustain. Energy Rev. 2013, 25:708–728. https://doi.org/10.1016/j.rser.2013.05.029
  • [6]Ødegaard H, Paulsrud B, Karlsson I. Wastewater sludge as a resource: sludge disposal strategies and corresponding treatment technologies aimed at sustainable handling of wastewater sludge. Water Sci. Technol. 2002, 46(10):295–303. https://doi.org/10.2166/wst.2002.0358
  • [7]Faria WM, Figueiredo CC, Coser TR, Vale AT, Schneider BG. Is sewage sludge biochar capable of replacing inorganic fertilizers for corn production? Evidence from a two-year field experiment. Arch. Agron. Soil Sci. 2008, 64(4) 505–519. https://doi.org/10.1080/03650340.2017.1360488
  • [8]Singh S, Kumar V, Dhanjal DS, Datta S, Bhatia D, et al. A sustainable paradigm of sewage sludge biochar: Valorization, opportunities, challenges and future prospects. J. Clean Prod. 2020, 269:122259. https://doi.org/10.1016/j.jclepro.2020.122259
  • [9]Gao N, Kamran K, Quan C, Williams PT. Thermochemical conversion of sewage sludge: A critical review. Prog. Energy Combust. Sci. 2020, 79:100843. https://doi.org/10.1016/j.pecs.2020.100843
  • [10]Winchell LJ, Ross JJ, Brose DA, Pluth TB, Fonoll X, et al. Pyrolysis and gasification at water resource recovery facilities: Status of the industry. Water Environ. Res. 2022, 94(3):e10701. https://doi.org/10.1002/wer.10701.
  • [11]Stiegel GJ, Maxwell RC. Gasification technologies: the path to clean, affordable energy in the 21st century. Fuel Process. Technol. 2001, 71(1–3):79–97. https://doi.org/10.1016/S0378-3820(01)00138-2
  • [12]Domínguez A, Menéndez JA, Pis JJ. Hydrogen rich fuel gas production from the pyrolysis of wet sewage sludge at high temperature. J. Anal. Appl. Pyrolysis 2006, 77(2):127–32. https://doi.org/10.1016/j.jaap.2006.02.003
  • [13]Pérez-Elvira SI, Nieto Diez P, Fdz-Polanco F. Sludge minimisation technologies. Rev. Environ. Sci. Biotechnol. 2006, 5:375–398. https://doi.org/10.1007/s11157-005-5728-9
  • [14]Schmid M, Beirow M, Schweitzer D, Waizmann G, Spörl R, et al. Product gas composition for steam-oxygen fluidized bed gasification of dried sewage sludge, straw pellets and wood pellets and the influence of limestone as bed material. Biomass Bioenergy 2018, 117:71–77. https://doi.org/10.1016/j.biombioe.2018.07.011
  • [15]Calvo LF, García AI, Otero M. An experimental investigation of sewage sludge gasification in a fluidized bed reactor. Sci. World J. 2013, 2013: 479403. https://doi.org/10.1155/2013/479403
  • [16]Quan LM, Kamyab H, Yuzir A, Ashokkumar V, Hosseini SE, et al. Review of the application of gasification and combustion technology and waste-to-energy technologies in sewage sludge treatment. Fuel. 2022, 316:123199. https://doi.org/10.1016/j.fuel.2022.123199
  • [17]Nipattummakul N, Ahmed II, Kerdsuwan S, Gupta AK. Hydrogen and syngas production from sewage sludge via steam gasification. Int. J. Hydrogen Energy 2010, 35(21):11738–11745. https://doi.org/10.1016/j.ijhydene.2010.08.032
  • [18]Chen Y, Yi L, Wei W, Jin H, Guo L. Hydrogen production by sewage sludge gasification in supercritical water with high heating rate batch reactor. Energy 2022, 238:121740. https://doi.org/10.1016/j.energy.2021.121740
  • [19]Kaltschmitt M, Rösch C, Dinkelbach L. Biomass Gasification in Europe, Brussels: European Commission DG XII, 1998.
  • [20]Enebe NL, Chigor CB, Obileke K, Lawal MS, Enebe MC. Biogas and Syngas Production from Sewage Sludge: A Sustainable Source of Energy Generation. Methane. 2023, 2(2):192-217. https://doi.org/10.3390/methane2020014
  • [21]Tuomi S, Kurkela E, Hannula I, Berg CG. The impact of biomass drying on the efficiency of a gasification plant co-producing Fischer-Tropsch fuels and heat – A conceptual investigation. Biomass Bioenergy 2019, 127:105272. https://doi.org/10.1016/j.biombioe.2019.105272
  • [22]Dong J, Nzihou A, Chi Y, Weiss-Hortala E, Ni M, et al. Hydrogen-Rich Gas Production from Steam Gasification of Bio-char in the Presence of CaO. Waste Biomass Valori. 2017, 8(8):2735–2746. https://doi.org/10.1007/s12649-016-9784-x
  • [23]Maniatis K. Progress in Biomass Gasification: An Overview. Bridgwater AV, Ed. In Progress in thermochemical biomass conversion. Oxford: Blackwell Science Ltd., 2001, pp. 1–32.
  • [24]Minkova V, Razvigorova M, Bjornbom E, Zanzi R, Budinova T, et al. Effect of water vapour and biomass nature on the yield and quality of the pyrolysis products from biomass. Fuel Process. Technol. 2001, 70(1):53–61. https://doi.org/10.1016/S0378-3820(00)00153-3
  • [25]Nipattummakul N, Ahmed II, Kerdsuwan S, Gupta AK. Steam gasification of oil palm trunk waste for clean syngas production. Appl. Energy 2012, 92:778–782. https://doi.org/10.1016/j.apenergy.2011.08.026
  • [26]Wang F, Wang J, Yu Z, Ma J, Liu L, et al. Obtaining High Yield Hydrogen from Sewage Sludge by Two-Stage Gasification: Alkaline Pyrolysis Coupled with Catalytic Reforming. ACS Omega 2022, 7(26):22192–8. https://doi.org/10.1021/acsomega.2c00345
  • [27]Wang LQ, Chen ZS. Hydrogen-rich gas production by cogasification of coal and biomass in an intermittent fluidized bed. Sci. World J. 2013, 2013: 276823. https://doi.org/10.1155/2013/276823
  • [28]Zhang J, Ren M, Li X, Ge Y, Gao F, et al. Syngas production by integrating CO2 partial gasification of pine sawdust and methane pyrolysis over the gasification residue. Int. J. Hydrogen Energy 2019, 44(36):19742–19754. https://doi.org/10.1016/j.ijhydene.2019.06.014
  • [29]Singh D, Yadav S, Bharadwaj N, Verma R, Low temperature steam gasification to produce hydrogen rich gas from kitchen food waste: Influence of steam flow rate and temperature, Int. J. Hydrogen Energy 2020, 45(41):20843–20850. https://doi.org/10.1016/j.ijhydene.2020.05.168
  • [30]Parthasarathy P, Narayanan KS. Hydrogen production from steam gasification of biomass: Influence of process parameters on hydrogen yield – A review. Renew. Energy 2014, 66:570–579. https://doi.org/10.1016/j.renene.2013.12.025
  • [31]Peng L, Wang Y, Lei Z, Cheng G. Co-gasification of wet sewage sludge and forestry waste in situ steam agent. Bioresour. Technol. 2012, 114:698–702. https://doi.org/10.1016/j.biortech.2012.03.079
  • [32]Nguyen NM, Alobaid F, Epple B. Process Simulation of Steam Gasification of Torrefied Woodchips in a Bubbling Fluidized Bed Reactor Using Aspen Plus. Appl. Sci. 2021, 11(6):2877. https://doi.org/10.3390/app11062877
  • [33]Midilli A, Dogru M, Howarth CR, Ling MJ, Ayhan T. Combustible gas production from sewage sludge with a downdraft gasifier. Energy Convers Manag. 2001, 42(2):157–172. https://doi.org/10.1016/S0196-8904(00)00053-4
  • [34]Xie LP, Li T, Gao JD, Fei N, Wu X, et al. Effect of moisture content in sewage sludge on air gasification. J. Fuel Chem. Technol. 2010, 38(5):615–620. https://doi.org/10.1016/S1872-5813(10)60048-5